Equipment

CAD EQUIPMENT

CAD System Version Hardware Operating System Interface
Siemens (UG) NX 10.0 with Mold Wizard Intel i7 Quad Core 16GB RAM WIN 7 64-Bit IGES, STEP, STL PARASOLIDS, PRO-E, CATIA, SOLIDWORKS, SOLIDEDGE, DXF, DWG
SolidWorks 2016 Intel i7 Quad Core 16GB RAM WIN 7 64-Bit IGES, STEP, SAT PARASOLIDS, PRO-E, CATIA, UGII, SOLIDEDGE, DXF, DWG
CADKEY R19 Intel i7 Quad Core 16GB RAM WIN 7 64-Bit IGES DXF DWG STEP, SAT PARASOLID X_T STL (SOLIDS)

CAD/CAM WORKSTATIONS
3 CAD PC Workstations with Siemens (UG) NX 10.0, SolidWorks 2016, CADKEY 19
Media Types: DVD-RW, CD-RW, CD-R, Internet (F.T.P. & E-mail)
3 CAM Workstations using MasterCam version X8 (Supports 2D, 3D, NURBS Surfaces, Solids, etc.)
1 CAM Workstation using Tebis 2015 with 5-AXIS Simultaneous Milling Module
2 CAM Workstations using GibbsCAM 2015
1 CAM Workstation using Esprit Version 2014
1 Xerox 510-DP Printer with 36″ wide paper capacity

DATA TRANSMISSION FORMAT
E-mail
FTP
Data can be directly transferred to DNC
Four employees in CAD/CAM department
Three employees in Engineering department
25 employees in Manufacturing
Two employees in debug and support department

CNC HORIZONTAL MACHINING CENTER
1 Makino 1210 Horizontal Milling Machine
With Automatic Pallet Changer (6600 lb. Capacity)
Customized Fanuc System 15M Controls
99 Position Tool Changer
Max. X = 49″, Max. Y = 41″, Max. Z = 32″
1 CellCon Model H-15-3 (Fanuc OM Control)
Max. X = 24.00″, Max. Y = 18.00″, Max. Z = 17.00″
Parlec Series 1000 1218 Tool Setter

CNC HIGH SPEED HARD MILLING CENTERS
1 Mikron (AgieCharmilles) HSM400U LP – 5-Axis
Max. X = 19.68″, Max. Y = 9.45″, Max. Z = 14.17″
Equipped with 42,000 RPM Spindle and 18-position
Pallet Changer
1 Mikron (AgieCharmilles) HSM400 – 3-Axis
Max. X = 15.75″, Max. Y = 17.71″, Max. Z = 13.78″
Equipped with 42,000 RPM Spindle

CNC GUNDRILL
1 Eldorado/Miroku Model MEG-600 (Fanuc O-M Control)
Max. X = 18.00″, Max. Y = 10.00″, Max. Z = 44.00″
Drilling Diameter Cap. = .156 Min. – 1.00″ Max.
Drilling Depth Cap. = 24.00″

INTEGRATED MILL TURN CENTER
1 Mori Seiki NT 4250CG 9 Axis with 1000 psi coolant
capability for high speed drilling with 100 Position
Tool Changer

CNC ELECTRICAL DISCHARGE MACHINES (RAM TYPE)
2 Charmilles 31 BA 64-Amp EDM Machines
Equipped with System 3R Workman Robot
Capacity: 128 Electrodes & 16 Work Pallets
2 Charmilles 31 64-Amp EDM Machines
16 position Charmilles Tool Changer
Equipped with 3R Tooling
1 Charmilles 41 64-Amp EDM Machine
48 position 3R Robomatic “Combi” Tool Changer
Equipped with 3R Tooling

CNC VERTICAL MACHINING CENTERS
2 DMG Mori Model Dura Vertical 5100 (FOiMD Control)
Max. X = 41.30″, Max. Y = 20.9″, Max. Z = 20.10″
3 Mori Seiki Model MN-65B (Fanuc 11, 15,16M Controls)
Max. X = 60.00″, Max. Y = 24.60″, Max. Z = 24.60″
1 Mori Seiki Model MV-55 (Fanuc 11M Control)
Max. X = 40.00″, Max. Y = 21.65″, Max. Z = 21.65″
1 Colt Model 510 (Fanuc OM Control)
Max. X = 20.08″, Max. Y = 16.14″, Max. Z = 18.11″

CNC TURNING CENTERS
1 Mori Seiki Model SL-4A
(Fanuc 3TD Control w/FAPT Graphics)
Max. Z = 24.02″, Max. Dia. = 9.60″
1 Mori Seiki Model SL-4A
(Fanuc 10T Control w/FAPT Graphics)
Max. Z = 24.01″, Max. Dia. = 9.20″
1 Mori Seiki Model SL-3H(Fanuc 3TD Control w/FAPT Graphics)
Max. Z = 22.00″, Max. Dia. = 6.30″

CNC HIGH SPEED GRAPHITE MILLING CENTER
1 BostoMatic 405, 5 Axis, 25,000 RPM Spindle
Configurable either “A” or “C” Axis
Equipped with System 3R Workman Robot
Capacity: 220 Electrodes

CNC TURNING/MILLING CENTERS
2 Hardinge CONQUEST T51SP (Fanuc 18T)
Max. Z = 22.88″, Max. Dia. = 12.00″
1 Mori Seiki Model SL-25MC/50(Fanuc 15TF Control w/FAPT Graphics)
Max. Z = 23.20″, Max. Dia. =10.24″

I.D./O.D. GRINDERS
2 10″ Parker Majestic I.D./O.D. Universal Grinders

ELECTRICAL DISCHARGE MACHINES (RAM TYPE)
2 Eltee/Pulsitron Model TR-20 (EP-30/RD Control)
Equipped with 3R Tooling and Vector Machining System

NC/EDM DRILLING MACHINE
1 Charmilles SH2 EDM Drilling Machine
Max. X = 7.87″ Max. Y = 11.81″, Max. Z = 11.81″
Drilling Diameter Cap. = .012-.118″
Drilling Depth Cap. = 9.05″

CNC HIGH SPEED GRAPHITE MILLING CENTER
1 BostoMatic 405, 5 Axis, 25,000 RPM Spindle
Configurable either “A” or “C” Axis
Equipped with System 3R Workman Robot
Capacity: 220 Electrodes

NC/EDM DRILLING MACHINE
1 Charmilles SH2 EDM Drilling Machine
Max. X = 7.87″ Max. Y = 11.81″, Max. Z = 11.81″
Drilling Diameter Cap. = .012-.118″
Drilling Depth Cap. = 9.05″

THREAD GRINDER
1 Ex-Cello Internal/External Thread Grinder

CENTERLESS GRINDERS
1 CNC Dedtru Centerless Grinder
3 Dedtru Centerless Grinders

CNC SURFACE GRINDERS
1 Amada Techster A3 Surface & Profile Grinder
Max. X = 21.65”, Max. Y = 9.84”
1 Wasino MS V3 Meister Surface & Profile Grinder
Max. X = 19.680”, Max. Y = 7.87”
1 12” x 24” Okamoto CNC Surface Grinder

SURFACE GRINDERS
12 6″ X 12″ Mitsui 6-12 Surface Grinders
1 6″ X18″ Mitsui 6-18 Surface Grinder
1 Optidress Digital Microscopic Wheel Dresser
1 Mark Model 3848 with Automatic Downfeed
Max. X = 54.00″, Max. Y = 42.00″, Max. Z = 16.25″

TOOL & CUTTER GRINDERS
1 Deckel Cutter Grinder
1 Alexander Cutter Grinder Model 2CGC
1 Optima Drill Sharpener

MILLING MACHINES
7 9″ X 42″ Bridgeport Series 1
1 9″ X 48″ Bridgeport Series 1

LATHES
1 17″ South Bend Turnado
1 15″ South Bend Nordic

INSPECTION/QUALITY CONTROL
1 Brown & Sharp Mistril CMM
1 RAM Optical Non-Contact Video-Based Measurement & Inspection System
Model OMIS III Workstation
Max. X = 24.00″, Max. Y = 18.00″, Max. Z = 8.00″
1 30″ Optical Comparator Rank
Precision Industries Model 222600
1 14″ Optical Comparator Scherr-Tumico Model 22-03-38
1 14″ Optical Comparator J & L Model PC-14-A
1 Nikon Stereoscopic Zoom Microscope
1 Mitutoyo Toolmakers Microscope
1 Sunnen Bore Gauge System
4 Fowler Digital Hole Micrometer Sets
1 6′ X 6′ Surface Plate
6 24″ X 36″ Surface Plates
10 14″ X 18″ Surface Plates
1 Wilson Hardness Tester Model 3JRB Bench Type
1 Wilson Portable Hardness Tester

CNC I.D./O.D. GRINDING CENTERS
3 Kellenberger UR175 X1000 (Kelco 70 Control) Max. Z = 39.37″, Max. Dia. = 13.78″

POLISHING
1 Ultrasonic Lapper DME Argofile Model UL501B
1 Optical Lapper Crane Lapmaster 15
1 Monomax System Finisher
1 Duomax System Finisher
3 NSK Electer Finisher

MOLDING MACHINES (FOR MOLD TESTING)
1 500 ton Engel – 3 Core Pulls Available
1 198 ton Sumitomo ‘All Electric’– 2 Core Pulls Available

MISCELLANEOUS
2 K.R. Wilson 75 ton Presses
1 32.5″ X 35″ TOS Boring Mill Model H63A (3″ Bar)
1 Sunnen Honing Machine Model No. MA
2 Uni-Hone Sand Blast Units
1 S.S. White Airbrasive 6500 System 2
Jet Machining System